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Foam Tape Manufacturer Helps Global Solar Company Increase Panel Production by ~25% a Year

This article was sponsored by H-O Products Corporation, a manufacturer of custom-engineered tapes, gaskets, and pads. An international solar panel man...

Foam Tape Manufacturer Helps Global Solar Company Increase Panel Production by ~25% a Year

This article was sponsored by H-O Products Corporation, a manufacturer of custom-engineered tapes, gaskets, and pads.

An international solar panel manufacturer needed a tape solution to adhere its panels to aluminum framing. H-O Products Corporation, a company specializing in pressure-sensitive tapes, pads, and gaskets since 1971, worked with the client’s R&D team and supply chain and quality managers to develop a high-density, double-coated polyethylene foam (XLPE) tape.

The client had several requirements that H-O Products needed to meet. The intended scale of the project was over 20 million linear feet annually of high-density and high-dielectric tape with a volume resistivity in excess of 4.8e + 120 ohms*cm. Also, the tape needed to be compatible with the client’s existing equipment for automatic application.

"H-O Products has long been a leader in innovation,” says Chris Olson, company president. "As part of an aggressive timeline that the client’s previous provider couldn’t accomplish, we delivered a finished product that met all their specifications for adhesion, resistivity, and compression.”

Within two months, the company produced the initial acrylic adhesive prototype. H-O Products made modifications to the design, running several test rounds before completing a final prototype combining LSE acrylic adhesive with the XLPE tape at six months. They completed the first production run in month 10, and global, full-scale production of 12# ClipFoam™ Frame Tape commenced at the one-year mark.

In addition to product design, development, and testing, H-O Products also provided logistical support and international order fulfillment. For three years now, the frame tape has contributed to the solar company reaching its goal of a yearly panel production increase of approximately 25%.

To read H-O Products Corporation’s solar case study, visit h-oproducts.com/case-studies/.

Ray Diamond
Ray Diamond
Ray is an expert in grinding polycrystalline diamond (PCD) and cubic boron nitride (CBN) tools. He works with technologies like laser machining, EDM, and CBN wheels to deliver ultra-precise results for hard and brittle tool materials.
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